Full-Tab Cylindrical Lithium-Ion Batteries

Время публикации: 2025-09-19 11: 53: 17
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MINDWAY Full-Tab Cylindrical Lithium-Ion Batteries: 21700 & 46950 Cells for High-Performance Applications

 


Executive Summary

The global shift toward electrification in electric vehicles (EVs) , electric aviation (eVTOL) , and renewable energy storage systems demands batteries with higher energy density, lower resistance, faster charging, and safer performance.

MINDWAY s full-tab cylindrical lithium-ion batteries — the 21700 lithium-ion cell  and the 46950 cylindrical cell — are engineered to meet these challenges. By leveraging full-tab technology, these cells deliver high discharge rates, superior thermal stability, and long cycle life, setting a new benchmark for advanced cylindrical battery solutions.

 1. Full-Tab Cylindrical Battery Technology

Conventional cylindrical cells rely on single-tab electrode connections, which create bottlenecks in current flow, raising internal resistance and generating heat.

MINDWAY s full-tab cylindrical battery design eliminates these limitations:

 Low internal resistance: ≤4 mΩ (21700) and ≤1. 0 mΩ AC (46950)

 Improved thermal management: uniform current distribution reduces localized heating

 High discharge rates: continuous 40A (21700) and 185A (46950)

 Enhanced safety & cycle life: stable performance across hundreds of cycles

This makes MINDWAY cylindrical lithium-ion batteries ideal for demanding EV, eVTOL, and industrial applications.

 2. Technical Specifications of MINDWAY Full-Tab Cylindrical Cells

Table 1. MINDWAY 21700 Lithium-Ion Cell

Parameter

Specification

Nominal Capacity

5000 mAh (min 4950 mAh)

Nominal Voltage

3. 6 V

Max Continuous Discharge

40A (90A with thermal cut-off)

Pulse Discharge

140A (3s)

Max Charge Current

15A

Internal Impedance

≤4 mΩ

Operating Temp.

Charge: 0~45°C; Discharge: -20~60°C

Cycle Life

≥500 cycles @ 60% capacity retention

Dimensions

Ø ≤21. 5 mm × H ≤70. 5 mm

Weight

≤75 g

Key Benefits: High power density, low impedance, ideal for compact EV packs, drones, robotics, and power tools.

 Table 2. MINDWAY 46950 Cylindrical Cell

Parameter

Specification

Nominal Capacity

37. 0–38. 0 Ah

Nominal Voltage

3. 53 V

Max Continuous Discharge

5C ≈ 185A

Max Pulse Discharge

8C ≈ 296A (30s)

Max Continuous Charge

4C ≈ 148A

Internal Resistance

≤1. 0 mΩ (AC) ; ≤3. 0 mΩ (DC)

Operating Temp.

Charge: 0~45°C; Discharge: -20~55°C

Cycle Life

≥1000 cycles @ 70% capacity retention

Dimensions

Ø 46. 35 ±0. 30 mm × H 95 ±0. 3 mm

Weight

~400 g

Key Benefits: Ultra-high capacity, powerful discharge capability, optimized for electric aviation, commercial EV battery packs, and renewable energy storage systems.

 3. Performance Comparison of 21700 vs. 46950 Cylindrical Batteries

Feature

21700 Lithium-Ion Cell

46950 Cylindrical Cell

Application

Compact, high-power devices

Large-scale EV, eVTOL, ESS

Capacity

5 Ah

37–38 Ah

Energy per Cell

~18 Wh

~130 Wh

Max Continuous Power

144 W

653 W

Pulse Power

~500 W

" 1000 W

Energy Density

~240 Wh/kg

~325 Wh/kg

Cycle Life

500 cycles

1000 cycles

 4. Application Scenarios

MINDWAY s cylindrical lithium-ion batteries are engineered for diverse industries:

 21700 Full-Tab Lithium-Ion Cell:
Compact applications demanding high discharge rates and fast charging, including electric scooters, drones, robotics, power tools, and portable energy storage devices.

 46950 Full-Tab Cylindrical Battery:
Large-scale and mission-critical systems such as eVTOL aircraft, commercial electric vehicles, marine propulsion, and renewable energy storage systems (ESS) .

 5. Safety & Reliability Testing

MINDWAY batteries comply with UN38. 3, IEC 62133, and aviation-grade safety standards. Tests include:

 Overcharge and over-discharge

 Short-circuit and crush tests

 Thermal abuse (130°C heating)

 Vibration, drop, and low-pressure tests

Result: No fire, no explosion — ensuring maximum safety for critical applications.

 6. Conclusion

MINDWAY s full-tab cylindrical lithium-ion cells deliver the ideal balance of energy density, high discharge capability, and safety.

 The 21700 full-tab battery is optimized for compact high-power devices.

 The 46950 cylindrical cell is designed for aviation, EV, and grid-scale energy storage.

With advanced full-tab technology, MINDWAY provides the next generation of cylindrical batteries that empower industries to build faster, safer, and more reliable energy systems.

MINDWAY Cylindrical Lithium-Ion Batteries – Power Beyond Limits.